Connector specialist HARTING outlines a series of smaller, lightweight connectors designed to support the modern trend towards machine and equipment miniaturisation.
Devices such as sensors, cameras and automation equipment are rapidly decreasing in size, whilst displays and screens are becoming thinner and flatter. As a result, connectors must also decrease in size to ensure they don’t take up too much of the limited installation space available on new, miniaturised equipment.
In line with this move towards miniaturisation, HARTING has designed a range of smaller and lighter connectors which still deliver reliable results.
The ix Industrial is a robust Ethernet interface built to provide the next generation of compact products with perfect high data transmission rates. A PCB jack that is 70% smaller than an RJ45 socket can be easily incorporated into smaller devices.
In addition, the ix combines data transmission and power supply into a single interface, reducing the area required for connectors. Despite its small size, the ix Industrial still produces Cat. 6A performance for 1/10Gbit/s Ethernet at a control level, meaning it’s ideal for supplying passenger information screens and displays with power and data.
The PushPull V4 Industrial has a resilient, one-piece housing which protects the connection from aggressive chemicals such as cutting oils. This means it can be utilised in both harsh industrial environments and outdoor applications. The V4 Industrial also comes with additional IP65/67 protection covers on both ends, meaning you’re safeguarded from total dust ingress and water.
Users can also allocate colour codes to each PushPull plug and socket to help reduce cabling errors. For example, you can colour code data, signal and power lines to ensure each one is distinct and easily identifiable.
Both the ix Industrial and PushPull V4 Industrial have been thoroughly tested to ensure they meet the required standards. The housing of the V4 has been tested according to railway standards for shock, vibration and temperature, meeting EN 45545-2, whilst the ix complies with IEC 61076-3-124 and conforms to the shock and vibration resistance levels set out in EN 50155 railway specifications.
When Han-Modular was first released back in 1993, it was the first modular industrial connector to run power, signal, and data alongside each other in a single connector. The launch of the new Han-Modular Domino range means significant space savings of up to 50% can now be achieved.
The mating face has been divided in two, resulting in an almost square surface in which even larger contacts can be accommodated. This allows users to configure customised connectors which are exactly tailored to their design requirements. Power, signal, data or compressed air can now be combined in one module, reducing the total number of interfaces required.
Also, as the connection technology becomes smaller and more lightweight, users can now fit more modules and module types into one connector. As a result, assembly areas which are difficult to reach can be equipped more efficiently. With the addition of the new Domino range, there are now over 250 modules to choose from and many thousands of potential combinations available.
The new Domino modules are also compatible with standard components of the Han-Modular series, so they can be easily integrated into existing systems and machinery.
If you’re seeking an even more compact connector, the Han 1A has been designed to take up less installation space. Constructed from lightweight yet durable polyamide plastic, the Han 1A can also integrate contacts for the delivery of data, signal and power.
In mechanical engineering, the Han 1A provides an efficient solution for connecting tools and smaller machine modules such as heating and cooling units, fans, control terminals, lighting systems, drives and vibration conveyors.
