In the age of Industry 4.0, the rapid expansion of interconnected devices presents discrete manufacturers with a growing set of challenges. Aerco, a long-established stockist and distributor of electrical components, details the benefits of Belden’s industrial automation solutions.
As more sensors, cameras, and actuators connect to factory networks, the demands for faster data speeds, increased bandwidth, and stronger security measures become ever more pressing. Discrete factories must not only keep pace with these changes but also future-proof their operations to remain competitive in a quickly evolving landscape.
Belden, industrial automation specialist, offers a comprehensive suite of solutions designed specifically for the unique requirements of discrete manufacturing. These solutions combine scalable technology, robust security, and flexible configuration options to ensure manufacturers can adapt to the changing needs of their networks.
One of the primary challenges facing discrete manufacturers is the ability to handle an ever-increasing amount of data traffic. As more devices become part of the production process, the demand for bandwidth grows. Belden’s solutions provide the flexibility and scalability to meet current demands while also preparing for future growth.
At the heart of this strategy is the BEETLE Lite Managed Switch from Lumberg Automation. This switch supports Single Pair Ethernet (SPE) technology, which allows for future-ready networks while addressing space and weight constraints. The BEETLE Lite simplifies infrastructure by reducing cable complexity, making it ideal for applications where space is at a premium.
For manufacturers looking to upgrade their network backbone or aggregation layers, Belden’s Hirschmann GREYHOUND 105/106 Ethernet switches provide a powerful, future-proof solution. These multipurpose switches offer fast and secure connectivity, with up to 30 ports in a compact form factor. The GRS105 model features 2.5 Gigabit uplink ports, while the GRS106 model includes 10 Gigabit uplink ports. This versatility ensures that manufacturers can select the appropriate model based on their specific needs. Both models utilise HiOS switch software, which provides high performance, network redundancy, and robust security features to safeguard data flow across industrial networks.
These switches are designed to handle the harsh conditions of industrial environments, offering protection against extreme temperatures, dust, and vibration. With their compact size and ability to be mounted in control cabinets, they seamlessly integrate into existing infrastructure without the need for powerful cooling systems.
As the number of connected devices grows, so does the risk of cyberattacks. Belden’s Hirschmann EAGLE40 series firewalls deliver advanced multi-layer cybersecurity to protect against these threats. These firewalls are compliant with key industry standards, including NERC CIP, IEC 62443, and NIST, ensuring that manufacturers are equipped with the latest in cybersecurity protections. The EAGLE40 firewalls support IT/OT convergence, making them a critical component in the seamless integration of enterprise and factory networks. Built for the rigors of industrial environments, these firewalls help ensure network uptime and provide comprehensive protection against cyber threats, keeping sensitive data secure.
Belden’s commitment to reducing complexity and optimising network performance is further demonstrated through its DataTuff Single Pair Ethernet (SPE) cables. These cables enable fast data communication and power delivery to the network edge, minimising cable footprints and simplifying network architecture. When paired with Belden’s switches and firewalls, DataTuff cables contribute to a streamlined, efficient network design that meets both current and future operational needs.
Belden’s portfolio offers a range of interoperable hardware and software solutions tailored to meet the specific needs of each manufacturing operation.











